Silicone Rubber

Silicone Rubber

silicone rubber keypads are the most widely used switching technology today. They offer the reliability, longevity and design flexibility. There are some simple rules and basic design elements to consider when designing a silicon rubber keyboard.

key design varies depending on demand functional and aesthetic. It can be molded in almost any key and how to adapt to almost any configuration. It is important to remember that the key way to affect the sense of touch. If a faucet circular form of a consistent feel across the surface as key halfpipe response differently depending on where you press the button.

Once you have chosen a form and format of keys, the next item to consider is the method of marking rubber and the creation of legends. There are three common methods keyboards marking, printing laser engraving, plastic plugs and keys.

Print

The impression is the most common method of marking rubber. Rubber is fixtured to flatten the top button, and then print screen printing. There is no limit to the number of colors available. The arc of the print button at the top determines the measure must be withdrawn from the edge of the key.

There are several options available to improve the lives rubber print legend.

No plastic covers key – custom molded plastic clear is respected in the legend or molded into the rubber
No oil or epoxy coating – coating is deposited on the upper surface of the key in the printer, available in matte, semi-glossy or glossy
fall or treatment – coating drip may be hard or soft. Add a layer of gloss on the top of the key. Can not be used on some buttons with sharp angles. hard coatings are prone to rupture if the key has large areas.
Parylene coating or – offers the highest protection level of anti-plastic. Parylene bond rubber at the molecular level.

Laser Engraving

Laser engraving is particularly suited for applications where the keyboard is backlit. Engraving usually consists of three stages production.

1) translucent rubber (any color) is sprayed with a base layer of translucent color ink is legend that is visible to the user.
2) rubber is sprayed with an outer opaque layer of ink that will be the overall color of the keyboard.
3) The top layer of ink is laser etched away using high-speed recorders reveal the base coat.

You can also choose to use an individual ink rubber translucent or opaque and laser engraving the captions revealing the color of the rubber is used.

Plastic Key Caps

The longest-running legend is the type molded plastic. legends wear plastic no no. Many mobile phone keyboards are designed with plastic buttons in the rubber.

Functional design considerations

Set Ratio and tactile

The rate pressure determines the sensitivity of the touch pad user experience. The rate of the recommended pressure for designers to maintain 40% -60% if it falls below 40% the buttons of losing the tactile sensation, but have a longer life. The loss of tactile sensation means that the user will not receive a click information during the maneuver.

Crack ratio is calculated by taking the action [force (F1) - the contact force (F2)] / Actuation force (F1).

Most customers are not web design and rely on the manufacturer to design and meet requirements.

Reduce Rocking Action

One of the common problems with the rubber keyboard design is the oscillation that can occur when you press a key. turning action can reduce the life of the keyboard, making the operation difficult for the user, and cause other problems. The following suggestions will help reduce this problem.

or Add the stabilization of the posts in key function
0.8 mm keystroke Keep close as possible
o Keep the length of the strip to a minimum
Keep Web or close to 40 ° angle
Trigger or force of 80-150 grams of 10-15 mm in height keys and 150-175 grams for keys 15-25mm high

Back force is fixed at 30-35 grams to ensure that the keys do not stick.

Changing Lives

Web design and hardness of the rubber are the factors that affect the longevity of the keyboard more. The design should reduce the pressure on the long life if rubber is desired. Harder than silicon, increasing the driving force, or increasing the race all keyboards decreased life expectancy.

Of rubber hardness

hardness of rubber, a keyboard can vary between 30 and 70, hardness (Shore A). In general, most keyboards are constructed between 40 and 60 hardness.

Key minimum height

For any model to calculate the minimum height of the key as follows: Basic keyboard bezel Thickness Thickness + + + Key Race 0.5 mm.

Contacts

The contact pad of carbon, the most common because his long life (> 10 million operations) and low resistance (Printed Circuit Board Design

The contacts of rubber in contact with a circuit under the rugs. keys were very reliable in operation. However, when examining PCB design, the environment in which keys are used should be considered to ensure that the drive unit is fully reliable. m of 1.25 times.

More PCB design

rubber keypads are typically used for printed circuit boards. However, many keyboards are also used in rubber with flexible printed circuits. flexible circuits can be made of polyester or copper (Kapton).

A graphic of a silicone keypad with descriptions of the items above is available at [http://www.rspinc.com/silicone-keypad-8.php]

Mike Ryan is the owner and President of RSP, Inc in Milwaukee, WI & Shenzhen, China. He has over 10 years experience designing, building, and testing membrane switches, touch screens, silicone rubber keypads, plastic injection molding and other user interfaces. Visit http://www.rspinc.com for more information. RSP, Inc. is a global supply partner for medical industry, consumer products, and manufacturing. If you need help with your design call 414-546-4417 to talk to a design expert.

Resin Casting in Silicone Rubber Molds

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7 Responses to “Silicone Rubber”

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  2. durs says:

    We are a professional supplier and exporter on the line of rubber and plastic in China  We can..

  3. thanmeisbe says:

    Aww thanksss Bulgaria <3 *sends cookies* OTL

  4. michaelandymyers says:

    True, silicone is self-releasing, but this is due to the material’s makeup and not giving off any release agents as they cure.

  5. buller says:

    Asum i want to play san andreas on my computer like that

  6. lima says:

    Some of what you can do will depend on how much you want to invest. You can use firing strips and styrofoam to apply to the common wall between the two rooms. You can either glue or nail the firing strips in place and then glue the styrofoam to the wall. Some people use 1" thick styrofoam while others who want more noise isolation will use 2". Whatever thickness of styrofoam you select is how thick the firing strips need to be. Once you have the styrofoam and firing strips in place you will need to cover all of this with a new layer of sheetrock (drywall) making sure your attachments for the sheetrock go into the firing strips. Once the sheetrock is in place you can finish the wall and then paint or paper it as you choose. This additional layer will provide additional sound protection that is often lacking with the hollow walls that often separate apartments. If this appears to be more involved than what you want to undertake then you could also hang a tapestry on the wall to help absorb some of the ambient noise that is filtering through the wall. Good luck.

  7. bir says:

    IF it works, it'll work in 24 hours. Hope it does. If it doesn't you might want to try the glue made for PVC. It would probably work better depending on the exact configuration of the leak and the pressure.

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